The complete record of completed work — reverse engineering, CAD design, functional prototypes, and production-ready components across industrial and manufacturing applications.
Reverse engineered from the worn original — splined gear-end, bearing seats, and twelve bristle-set mounts produced as a single PETG part. First print fitted on the line; production batch printed for the maintenance shelf.
Original moulded-plastic brackets snapped under cyclic load. Remade in PETG with thicker corner radii and reinforced retention hooks; drop-in replacement on the existing rail.
Engineered from scratch: ASA for UV stability, ventilation slits, snap-locking lid, internal bosses positioned for the client's PCB, and the brand logo direct-printed on top in the same job.
Printed PLA positive plug for a 6-cavity blister tray; thermoformed validation samples produced from the same tool. Bridge tooling that gets a packaging concept off the page in days, not weeks.
Twelve-cavity hemispherical positive printed as a single PLA block — used as a vacuum-form mold for shallow domed packaging trays. Ready for prototype runs straight off the build plate.
Bespoke multi-tier cake stand assembly — printed in PLA, designed in CAD around the customer's tier dimensions and decoration brief. Pin-and-base interlock between levels.
Fine-fin radial wheel for material sample organisation — every fin slot accepts a swatch card, the wheel rotates on a central axle. Printed in PLA.
Articulated benchtop vise demonstrating multi-part FDM capability — working screw, swivel head, suction-cup base. Printed in PLA as a capability demonstrator.
Ribbed decorative vase printed in PLA as a surface-finish and colour demonstrator — fine vertical ribs accent the silhouette, single contrasting band breaks the texture.
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